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VHC-72
Semi-custom Commercial Energy Recovery Ventilator
Installation, Operation and Maintenance Instructions Manual
Capacity: 5,000 to 8,000 cfm
Model: VHC-72
©2012 Venmar CES
IMPORTANT
The use of this appendix is specifically intended for a
qualified installation and service agency. A qualified in-
stallation and service agency must perform all installation
and service of these appliances.
FOR YOUR SAFETY
What to do if you smell gas:
1. Open windows if appliance is indoors.
2. Do not touch electrical switches or use any phone in
the building.
3. Extinguish any open flame.
4. Leave the building immediately.
5. Immediately call Gas Supplier.
!
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or death. Read the instal-
lation, operation and maintenance instructions thor-
oughly before installing or servicing this equipment.
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Inhaltsverzeichnis

Seite 1 - Model: VHC-72

VHC-72Semi-custom Commercial Energy Recovery VentilatorInstallation, Operation and Maintenance Instructions ManualCapacity: 5,000 to 8,000 cfmModel: V

Seite 2 - Table of Contents

Coil or WSHP Piping ConnectionsConnections to the unit coil or WSHP system is by oth-ers. External supply and return piping design and all other safet

Seite 3 - Nomenclature

Gas ConnectionsRefer to Appendix D for gas-fired furnace module installa-tion and maintenance information.Start-upPre Start-up ChecklistBefore requesti

Seite 4 - Recommended Spare Parts

Start-up ProcedureTo ensure proper operation of each unit qualified person-nel should perform the start-up and complete the checklist below and the sta

Seite 5 - Unit Application Limitations

Airflow BalancingFor proper performance the unit must operate at the spec-ified supply and exhaust flow rates. Unit fan speed(s) and damper positions are

Seite 6 - Unit Location Requirements

MaintenancePlease see the mechanical drawings for service clearance dimensions. See Appendix H for troubleshooting and ad-ditional service and mainten

Seite 7 - Roofcurbs Supplied by Others

FansFan wheels and housings should be checked for dirt buildup. If the forward curved exhaust fan is dirty, it will be necessary to remove the blower

Seite 8 - Hood Installation

Plenum Supply or Exhaust Fan and MotorTo remove plenum fan and motor disconnect the four-wire electrical cable from the motor junction box. Remove the

Seite 9 - Electrical Connections

4. After removing the mounting bolts, slide the motor pedestal to the point where the motor lifting ring is exposed enough to use. If a mechanical de

Seite 10 - Condensate Drain Trap

12. Reconnect the four-wire electrical cable from the motor junction box. Before operation, start the motor slowly to ensure the fan rotation is corr

Seite 11 - Pre Start-up Checklist

5. To make adjustment, loosen (do not remove) all the cone retaining fasteners.6. Using a rubber mallet, gently tap around the cone until desired cl

Seite 12 - Start-up Procedure

Table of ContentsRecommended Spare Parts ...

Seite 13 - Airflow Balancing

Enthalpy WheelThe opposing airflow pattern through the enthalpy wheel allows for self-cleaning and if the air filters on both air-streams are properly m

Seite 14 - Maintenance

Testing and Replacement of the Damper ActuatorAfter disconnecting the power from the unit, determine if the actuator is defective. Disconnect the 24 v

Seite 15 - WARNING

Appendix A: Hood InstallationExhaust air dischargehood with birdscreenOutdoor air intakehood with birdscreenIMPORTANT1. Outdoor air intake and exhaus

Seite 16 - 1-1/16” to 1¼“ 167

Appendix B: Rigging and Lifting DetailsCAUTION1. Rigging and lifting units without using all lifting lugs will compromise the structural integrity of

Seite 17

Appendix C: Water Source Heat Pump (WSHP) Water Line Piping Requirements and OptionsWater Supply and Return Piping RequirementsRecommended and requir

Seite 18 - Fan Wheel/Cone Alignment

tion, temperature and pressure limits of the optional com-ponents are provided below.Strainer with Blowdown ValveThe strainer with blowdown valve is a

Seite 19

Flow EquationUS gpm = Cv x √∆P/SGWhere:Cv is the flow coefficient for the valve ∆P is the fluid pressure drop across the valve in psi SG is the specific g

Seite 20 - Enthalpy Wheel

Appendix D: Gas-fired Furnace Module Installation and MaintenanceThe furnace covered by this appendix is a component of a “Listed” product, subject to

Seite 21 - System Operation Check

Outdoor InstallationAir for CombustionThe furnace is power vented with a combustion air draft inducer/blower and needs an ample supply of air for prop

Seite 22 - Appendix A: Hood Installation

VentingEach furnace must be connected to a venting system to convey flue gases outside of the heated space. Refer to in-stallation codes noted above fo

Seite 23 - VCES-VHC72-IOM-1H

NomenclatureThe VHC-72 offers a wide range of features and options and can be used as a stand alone air-to-air energy recovery device or as an integra

Seite 24 - IMPORTANT

3. The vent system must also be installed to prevent collection of condensate. Pitch horizontal pipe runs downward ¼” per foot [21 mm per meter] towa

Seite 25

Proper installation of combustion air intake and flue gas exhaust piping are essential to proper operation of the in-shot gas burner module. See Figure

Seite 26 - Flow Equation

4. For the furnace(s) to operate properly, the minimum inlet gas supply pressure to each furnace for natural gas operation is 5.0” w.c. and for propa

Seite 27 - Installation and Maintenance

3. The heat capacity of the furnace is controlled by the burner orifices and the gas manifold pressure. The manifold pressure is factory set but shoul

Seite 28 - Indoor Installation

Operating and Safety Instructions1. See Figure D8 for component locations.2. This furnace module does not have a pilot. It is equipped with a direct

Seite 29

may be caused by lint and dirt accumulation inside burner or at burner ports, at air inlet be-tween burner and manifold pipe, or debris in the main bu

Seite 30

2. The furnace is equipped with manual reset rollout switch(es) in the event of burner flame rollout. The switch will open on temperature rise and shu

Seite 31

On/Off Burner Firing Rate Control with Utec 1016-xxx Direct Spark IgnitionSequence of Operation1. Thermostat closes on call for heat providing 24 VAC

Seite 32

Two-stage Burner Firing Rate Control with Utec 1171-63 Direct Spark IgnitionSequence of OperationWhen the control is in standby mode, the diagnostic r

Seite 33

Table D4: Troubleshooting Guide for Utec 1171-63 Two-stage BoardLED CodeSystem ModeDescription ActionsHeartbeat System is functioning properly. None2

Seite 34 - WARNING – FOR YOUR SAFETY

Safety ConsiderationsWarning, Caution and Important notes appear throughout this manual in specific and appropriate locations to alert Installing Contr

Seite 35 - Security Device Operation

Full Modulation Burner Firing Rate Control with Utec 1016-427 Direct Ignition Control, TR1 Timer and SC30 Modulating ControlSequence of Operation1. T

Seite 36 - Furnace Module Inspection

Table D5: Troubleshooting Guide for Utec 1016-xxx Ignition BoardLED CodeSystem ModeDescription ActionsSteady On Normal LED is lit. 24 VAC is applied t

Seite 37

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Seite 38 - Sequence of Operation

Appendix E: VHC-72 Start-up Form and ChecklistTable D1: Pre Start-up ChecklistChecklist Item Yes N/A1 Is the electrical disconnect set to the ‘Off’ po

Seite 39

Table E2: Start-up ChecklistChecklist Item Yes N/A1 Before proceeding complete the Pre Start-up Checklist.2 Close all access panels or doors.3 Turn th

Seite 40

Serial Number: _____________________________________Table E3: Start-up ReadingsMode of Operation Heating CoolingPower supplyNameplate voltageVoltage a

Seite 41

This unit has been checked out and started according with the above procedures and completed forms and is operat-ing satisfactorily.After 24 hours of

Seite 42

Appendix F: HEPA Filter InstallationThese instructions are for installing AAF HEPA filters (11½” depth) into AAF HEPA holding frames. The holding frame

Seite 43

Step 2Insert the HEPA filter into the HEPA holding frame. The HEPA should be installed with the gasket side of the filter facing the frame. Insert the fi

Seite 44 - Table E2: Start-up Checklist

Step 4Once all four corner latches have been tightened within ¼” of the leg extension coupling, complete the installation by tightening each corner un

Seite 45 - Table E3: Start-up Readings

Unit Inspection on ArrivalInspect the equipment exterior and interior for any dam-age on arrival that may have occurred during unit ship-ment and for

Seite 46

Appendix G: Electric Heating Coil and Controls InformationThis electric heating coil module covered by this appen-dix is a component of a “Listed” pro

Seite 47

3 – Operating Electric Coil Heaters3.1 Minimum AirflowEnsure that sufficient airflow as marked on the nameplate is passing through the heater. Airflow sho

Seite 48

Appendix H: TroubleshootingTable H1: VHC-72 TroubleshootingProblem Cause SolutionUnit will not turn on.Occupancy contact open.Check internal time cloc

Seite 49

VCES-VHC72-IOM-1G53Table H1: VHC-72 TroubleshootingProblem Cause SolutionCompressor runs but stops quickly.Overload, fuse burnout.Check if voltage is

Seite 50

Appendix I: Enthalpy Wheel Pressure Drop vs. Flow Formula and CurvesEnthalpy Wheel Pressure Drop vs. Flow FormulaFlow in cfm = pressure drop measured

Seite 51 - 4 – Maintenance

Appendix J: Enthalpy Wheel Multi-link Drive Belt InstructionsHow to MeasurePull belt tight around sheaves to check hand tight length, overlapping the

Seite 52 - Appendix H: Troubleshooting

Alternative Installation Method1. Set motor in mid position of adjustment range and mark base clearly.2. Determine required belt length as described

Seite 53 - VCES-VHC72-IOM-1G

Appendix K: FANWALL® Supply Fan Inlet Cone AlignmentNote: Drawings not to scale4.280Blade width(100% wide)0.7000.250 overlap12.500O.D.backplateWheel/C

Seite 54 - Flow Formula and Curves

Appendix L: Forward Curved Exhaust Fan Bearing Relubrication ScheduleFan Model ATL1 9-6 & ATL1 9-7 ATL1 10-7 & ATL1 10-9 ATL1 12-9 ATL1 12-12

Seite 55 - Installation

Appendix M: VHC-72 Maintenance Summary ChartTable M1: VHC-72 Maintenance SummaryItem No. Description Note Monthly QuarterlySemi-annuallyAnnuallyGenera

Seite 56 - Retensioning

InstallationUnit Location RequirementsConsult local building codes and electrical codes for spe-cial installation requirements and note additional req

Seite 57 - Appendix K: FANWALL

IMPORTANTFor gas-fired furnace module maintenance, see Appendix D and for electric coil maintenance, see Appendix G.Table M1: VHC-72 Maintenance Summar

Seite 58 - Relubrication Schedule

©2012 Venmar CESVCES-VHC72-IOM-1H (PN 5000044944)September 2014Venmar CES has a policy of continuous improvement and reserves the right to change desi

Seite 59

Roofcurbs Supplied by Venmar CES (External Applications Only)Roofcurbs supplied by Venmar CES should be mounted as follows:• The roofcurb is shipped

Seite 60

Rigging and Lifting the UnitUnit shall be lifted by cables attached to all the lifting lugs provided on the unit base. Consult the mechanical draw-ing

Seite 61

Internal PackagingOpen access doors or panels and remove all packaging from the unit. Removal of all packaging is critical.Electrical ConnectionsThe u

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