
Annual Maintenance
Annual maintenance should include:
Air Filters
Vacuum and wash standard foam filters. Replace medium
efficiency filter if present.
Drain Pans and Interior of Unit
Wash the foil faced insulation surfaces and wipe the drain
pans with a soft cloth and mild cleaning solution. Check
the drain fittings to ensure they are draining freely.
Flat Plate Heat Exchanger
The flat plate heat exchanger must be handled with care.
Remove the flat plate heat exchangers by sliding them out
from the tracks holding them in place. In order to ensure
maximum efficiency of the partitions, it is recommended
that the heat exchanger be cleaned once a year following
the season of most intense use. For polypropylene and alu-
minum media, allow the heat exchanger to soak for three
hours in warm water and mild soap. Rinse under a heavy
stream of water. For HM heat exchangers, use a vacuum
cleaner or low pressure air. It is not recommended to use
solvents or detergents as these may damage the media
or structure of the heat exchanger. When replacing the
flat plate heat exchanger sections, ensure they are of the
proper vertical orientation. Failure to do so may result in
low airflow on the exhaust airstream due to system pres-
sure trapping or holding condensate in the flutes.
Fans
Blower wheels and fan housing should be checked for
dirt buildup. If they appear dirty, it may be necessary to
remove the blower assembly and then vacuum the dust
out through the fan mouth. See Figure 1 and Figure 2 for
instructions on removing the blower assembly.
System Operation Check
Verification of all control modes should be checked to en-
sure proper operation. Refer to Sequence of Operation.
Testing and Replacement of the Damper
Actuator
Check damper operation by switching between Low–Com
or High–Com on the low voltage terminal strips or by
switching through the modes on the optional remote wall
control. If the damper does not respond in one or both
directions, check all connections.
700 cfm Only
Check for 24V output between the white/red and the
white/orange wires at the damper motor. If 24V can be
measured at the damper motor, the problem is either in
the connections, the frost control relay or the microproces-
sor control board.
600 and 1,200 cfm Only
With the unit powered but off, check for 120V output
across the white/black wires. If 120V can be measured at
the motor, replace the motor. If 120V cannot be measured
at the motor, check for 120V across pins J1-9 and J1-1 at
the microprocessor control board.
Microprocessor Control Board Replacement
The microprocessor control board must be replaced if an
electronic problem arises. For example, the unit suddenly
stops, the unit stays in frost control mode all the time or if
control functions are not working properly.
Ensure that power is reaching the microprocessor control
board. Test the blower motors and damper actuators for
operation when directly connected to the appropriate
power voltage. If the motor and damper actuators func-
tion normally, replace the main microprocessor control
board.
Motor and Blower Removal and Installation
Disconnect power from the unit. To determine if the fan
motor is burned out, disconnect the four-wire service
connector between the motor and cabinet. Connect the
motor directly to a 120V power source with an electrical
cable as follows:
WARNING
Disconnect the main power switch to the unit before per-
forming service and maintenance procedures.
WARNING
Hot water and strong cleaning agents could damage the
heat exchanger. Ensure the heat exchanger is returned to
the unit in the correct orientation. Failure to do so may
result in damage to the exchanger. Follow instructions on
the label.
CAUTION
120 VAC.
Table 5: Motor Connections
Red + White Low speed
Blue + White Medium speed
Black + White High speed
VCES-HRV-IOM-1C – HRV600i, HRV700i, HRV1200i
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